My first project that brought me back to the hobby is to completely renovate my old RC car that has been sitting broken in its box for 20+ years.
What happened to it 20 years ago you ask?
Well, basically I built it stock around my early teens with plastic bushings and at some point in the first test run (I hadn’t even painted the shell), one of the bushings fused to a shaft in the gearbox and melted part of the gearbox casing (which is also the chassis). The holes where the shafts sit had melted and actually moved around while they were still hot. What I believe to have happened was that I didn’t grease anything when I built it and that caused the heat to build up.
Anyway fast forward 20 or so years and the M03 is no longer in production and chassis replacement parts are hard to come by. eBay turned up several complete chassis though and a couple of overpriced limited edition parts so I ordered a few bits.
First to arrive was this lovely blue plated plastic chassis. This was expensive and shipped from Australia... It looked awesome and on initial inspection seemed to be in great condition. So I started the rebuild in this chassis armed with a reprinted manual, as my original copy had gone missing.
What a satisfying process the rebuild was. The M03 is a super easy kit to build “and a great starting point for someone starting in the hobby” (is what I would say if it was still 1997). The main hop up I stuck in there was a set of bearings to replace all those terrible plastic bushings. Pretty much everything else is stock, except for some lovely blue aluminium C hubs. Even the original motor was still working fine and I even made use of the old Acoms servo (which is a bit slow but will do for now). The main replacements from the original parts came in the electronics. I got a new receiver for a modern 2.4GHz controller and a Hobbywing 1060 ESC to get reliable motor control.
Anything else broken?
The body mount posts were bent at funny angles from years of sitting upside down in a box under a load of other boxes… making it very hard to get the body fitted straight to the chassis. I tried a few things out to straighten them out with little success, but then remembered something from my A-Level Design and Technology… that most plastics like these are mouldable with heat and could even return to an original shape with just the heat. So I boiled the kettle, popped the plastic parts into a pan (so they could lie flat) full of boiling water and like some sort of witchcraft they began to straighten out. Couple more runs with the boiling water and we got to 99% straight which was enough to find the body holes without too much faffing about.

First rebuild looked great. First drive... not so much! I clipped a slightly raised curb on the edge of my drive and the entire suspension assembly on the front right snapped completely off at the chassis. Turns out vintage plastics can go brittle quite quickly… not only that but the shock tower part of the chassis had also cracked through. So I went about gluing it together with ABS plastic cement, which melts the two sides of plastic to together to form a bond "99% good as the he original moulding". Upon even closer inspection there were cracks all over the chassis shell. At that point I decided to finish patching it all up with the plastic cement, and setting it aside for a shelf only blue build. Thankfully more chassis parts had just arrived.
Onto rebuild number two then! This was the same silver style chassis that I’d had on my original. I inspected it closely and, with my new knowledge of what to look for, found nothing wrong with it. The plastic felt a little more supple with a little bit more give to it than the blue plated one.
This build also went great and the test run also went well. I might fill and seal the diff at some point to make it a bit more grippy as it's quite loose with just the grease inside it. Generally pleased with how it turned out though, and super pleased to have my old RC car working again. Even the old 90's standard 540 motor runs great!
Original Model- Tamiya M03 Rover Mini Cooper Racing
Retained Parts
- Acoms AS12 Servo
- Tamiya 540 Silver Can motor
Current Upgrade List
- Full Sealed Bearings
- Aluminium Front and Rear Hubs (Jazrider/RCJaz)
- Hobbywing Quickrun 1060 ESC
- Tamiya Torque Tuned Motor
- SRT Servo
- JK RC Oil Filled Shocks
- Absima Radio Rx/Tx kit
- Absima 4000mAh NiMH
Final Form
One thing I’ve skipped over is that in my desperation for new chassis parts I’d also done some late night bidding on a couple of complete rolling chassis with wheels and motors. So now I have three complete M03 chassis… I’ll talk about them in another post!